TM 5-3805-293-23-1
0016
Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.
CDI FMI CODE
TEST OR INSPECTION
CORRECTIVE ACTION
0096-03 Fuel Level Sensor
System Response:
Voltage Above Normal
Fuel gauge will indicate empty.
ECM will log diagnostic code.
Test Step 1. Test Fuel Level Sensor
Signal Circuit.
N OT E
Always inspect the harness connectorsthat are involved in the circuit.
Poor connections can often be the cause of a problem in an electrical
circuit. Verify that all connections in the circuit are clean and secure,
and that all connections are in good condition. If a problem with a
connection is found, correct the problem and verify that this diagnostic
code is active before performing this procedure.
Perform open or short circuit test ateach harness connection to identify
correct harness to replace.
Perform this test only if condition is active.
1. Connect MSD (WP 0006). Select
Trans/Chassis 120M ECM and
verify 0096-03 is active.
2. Turn ignition switch and battery
disconnect switch to the OFF
position.
3. Disconnect harness connector
CF-C3 (WP 0009, Figure 203)
from fuel level sensor (WP 0009,
Figure 204) (WP 0196).
4. Turn battery disconnect switch
and ignition switch to the ON posi-
tion (TM 5-3805-293-10).
5. Using digital multimeter, test for
Voltage Is 4.5 to 5.5 Volts - Proceed
voltage between harness connec-
to step 6.
tor CF-C3 (WP 0009, Figure 203)
Voltage Less Than 4.5 Volts - Pro-
terminal 1 and machine ground.
ceed to Test Step 2.
Voltage should be 4.5 volts to 5.5
volts.
6. Turn ignition switch and battery
disconnect switch to the OFF
position (TM 5-3805-293-10).
7. Using digital multimeter, test for
Continuity - Proceed to step 8.
continuity between harness con-
No Continuity - Proceed to Test Step
nector CF-C3 (WP 0009, Figure
3.
204) terminal 2 and machine
ground. Resistance should be
less than 5.0 ohms.