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Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.
Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.

Maintenance Manual For Motorized Road Grader Model 120M - 1
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TM 5-3805-293-23-1
0016
Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.
CDI FMI CODE
TEST OR INSPECTION
CORRECTIVE ACTION
0096-03 Fuel Level Sensor
8. Using digital multimeter, test for
Resistance Within 25 to 256 Ohms -
Voltage Above Normal -
continuity between fuel level sen-
Replace transmission ECM (WP
Continued
sor (WP 0009, Figure 203) termi-
0137).
nal 2 and terminal 3. Resistance
Connect harness connector CF-C3
should be between 25 Ohms and
(WP 0009, Figure 203) to fuel level
256 Ohms.
sensor (WP 0009, Figure 204) (WP
0196).
Proceed to step 9.
Resistance NOT Within 25 to 256
Ohms - Replace fuel level sensor
(WP 0229).
Proceed to step 9.
9. Using MSD (WP 0006), select
0096-03 Code Active - Repeat trou-
Trans/Chassis 120M ECM and
bleshooting code from the beginning.
verify 0096-03 is active.
0096-03 Code Not Active - Trouble-
shooting complete.
Test Step 2. Test Fuel Level Sensor
Signal Circuit.
1. Disconnect harness connector
FA-C20 (WP 0009, Figure 113)
from transmission ECM J1 (WP
0009, Figure 112) (WP 0137).
2. Install a jumper wire between har-
ness connector CF-C3 (WP 0009,
Figure 203) terminal 1 and termi-
nal 2.
3. Using digital multimeter, test for
Continuity - Replace Transmission
continuity between harness con-
ECM (WP 0137).
nector FA-C20 (WP 0009, Figure
Remove jumper from harness con-
113) terminal 1 and machine
nector CF-C3 (WP 0009, Figure 203)
ground. Resistance should be
terminal 1 and terminal 2.
less than 5.0 ohms.
Connect harness connector CF-C3
(WP 0009, Figure 203) to fuel level
sensor (WP 0009, Figure 204) (WP
0196).
Proceed to step 8.
No Continuity - Proceed to step 4.
N OT E
Harness connector is located behind cab bulkhead cover on right rear
of cab.
4. Remove rear bulkhead cover
plate (WP 0266).
0016-20


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