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Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.
Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.

Maintenance Manual For Motorized Road Grader Model 120M - 1
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TM 5-3805-293-23-1
0016
Table 1. Transmission Code (0041-03 to 0444-06) Troubleshooting Procedures - Continued.
CDI FMI CODE
TEST OR INSPECTION
CORRECTIVE ACTION
0096-04 Fuel Level Sensor
7. Using digital multimeter, test for
Resistance Within 25 Ohms and
Voltage Below Normal - Con-
continuity between fuel level sen-
256 Ohms - Replace transmission
tinued
sor (WP 0009, Figure 203) termi-
ECM (WP 0137).
nal 2 and terminal 3. Resistance
Connect harness connector CF-C3
should be between 25 ohms and
(WP 0009, Figure 203) to fuel level
256 ohms.
sensor (WP 0009, Figure 204) (WP
0196).
Proceed to step 8.
Resistance NOT Within 25 Ohms
and 256 Ohms - Replace fuel level
sensor (WP 0229).
Proceed to step 8.
8. Using MSD (WP 0006), select
0096-04 Code Active - Repeat trou-
Trans/Chassis 120M ECM and
bleshooting code from the beginning.
verify 0096-04 is active.
0096-04 Code Not Active - Trouble-
shooting complete.
Test Step 2. Test Fuel Level Sensor
Signal Circuit.
1. Disconnect harness connector
FA-C20 (WP 0009, Figure 113)
from transmission ECM J1 (WP
0009, Figure 112) (WP 0137).
2. Install a jumper wire between har-
ness connector CF-C3 (WP 0009,
Figure 203) terminal 1 and termi-
nal 2.
3. Using digital multimeter, test for
Continuity - Replace Transmission
ECM (WP 0137).
continuity between harness con-
nector FA-C20 (WP 0009, Figure
Remove jumper wire from harness
113) terminal 1 and machine
connector CF-C3 (WP 0009, Figure
ground. Resistance should be
203) terminal 1 and terminal 2.
less than 5.0 ohms.
Connect harness connector CF-C3
(WP 0009, Figure 203) to fuel level
sensor (WP 0009, Figure 204) (WP
0196).
Proceed to step 7.
No Continuity - Proceed to step 4.
4. Disconnect harness connector
FA-C22 (WP 0009, Figure 47)
from harness connector P-C69
(WP 0009, Figure 46).
5. Disconnect harness connector U-
C8 (WP 0009, Figure 206) from
harness connector CF-C1 (WP
0009, Figure 205).
0016-24


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