TM 5-3805-261-23-2
CYLINDER BLOCK HEAD ASSEMBLY MAINTENANCE
THIS WORK PACKAGE COVERS
Removal, Disassembly, Cleaning and Inspection, Assembly, Installation
INITIAL SETUP
References
Maintenance Level
WP 0020 00
Direct Support
WP 0235 00
Tools and Special Tools
WP 0274 00
Tool kit, general mechanic's (Item 89, WP 0348 00)
Equipment Conditions
Shop equipment, field maintenance (Item 74, WP
Machine parked on level ground (TM 5-3805-261-
0348 00)
10)
Sling (Item 78, WP 0348 00)
Parking/emergency brake applied (TM 5-3805-261-
Wrench, torque (Item 97, WP 0348 00)
10)
Implements lowered to ground (TM 5-3805-261-
Wrench, torque (Item 99, WP 0348 00)
10)
Lifting device, 150-lb capacity
Engine off (TM 5-3805-261-10)
Materials/Parts
Battery disconnect switch in OFF position (TM 5-
3805-261-10)
Cap set, protective (Item 7, WP 0349 00)
Hood removed (WP 0181 00)
Detergent (Item 11, WP 0349 00)
Air cleaner body removed (WP 0038 00)
Oil, lubricating (Item 27, 28, or 29, WP 0349 00)
Turbocharger air lines removed (WP 0039 00)
Rag, wiping (Item 35, WP 0349 00)
Temperature regulator (thermostat) removed (WP
Tag, marker (Item 44, WP 0349 00)
0059 00)
Gasket (4)
Coolant switch removed (WP 0114 00)
Ether aid switch removed (WP 0114 00)
Packing, preformed
Supplemental steering pump motor removed (WP
Plug (12)
0091 00)
Seal (16)
Rocker arm assembly removed (WP 0273 00)
Personnel Required
Exhaust manifold removed (WP 0277 00)
Fuel injector nozzles removed (WP 0278 00)
Two
REMOVAL
CAUTION
Cap all hose and tube ends to prevent contamination.
NOTE
Tag all hose and tube assemblies before disconnecting to aid in installation.