ENGINEDISASSEMBLY AND ASSEMBLYTM 5-3805-263-14&P-2FLYWHEEL HOUSINGREMOVE FLYWHEEL HOUSINGTools NeededAFT121Lifting Bracket1S509Bolt11.2.3.4.start by:a) remove flywheelb) remove starting motorLoosen the bolts that hold the oil pan and oil panplate to the cylinder block. Remove the bolts thathold the oil pan plate to the flywheel housing.Fasten a hoist to the rear of the engine. Lift therear of the engine and install shims (1) on eachside of the engine between the cylinder block andoil pan plate.Install tooling (A) on the flywheel housing. Re-move bolts (2) that hold the flywheel housing tothe cylinder block.Remove flywheel housing (3) from the engine.The weight of the flywheel housing is 85 lb. (39kg).INSTALL FLYWHEEL HOUSINGTools NeededAFT121Lifting Bracket1S509Bolt11.2.3.Clean the old gasket from the surfaces of thecylinder block and flywheel housing that makecontact with each other. Install a new gasket onthe cylinder block.Install two ½" - 13 NC guide bolts (1) in thecylinder block as shown. Install tooling (A) onthe flywheel housing. Fasten a hoist and put theflywheel housing in position on the guide bolts.Install all but two bolts in the flywheel housing.Remove tooling (A) and guide bolts. Install theother two bolts. Tighten the flywheel housingbolts in the sequence as shown in illustration.Cut the bottom of the gasket even with the fly-wheel housing and cylinder block. Put 5H2471Gasket Cement on the bottom of the gasketwhere the gasket makes contact with the gasketfor the oil pan plate. Remove shims from eachside of the engine. Tighten all of the oil pan bolts.Install the bolts that hold the oil pan plate to theflywheel housing.end by:a) install electric starting motorb) install flywheel1-214
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
