ENGINE
DISASSEMBLY AND ASSEMBLY
TM 5-3805-263-14&P-2
FLYWHEEL HOUSING
REMOVE FLYWHEEL HOUSING
Tools Needed
A
FT121
Lifting Bracket
1
S509
Bolt
1
1.
2.
3.
4.
start by:
a) remove flywheel
b) remove starting motor
Loosen the bolts that hold the oil pan and oil pan
plate to the cylinder block. Remove the bolts that
hold the oil pan plate to the flywheel housing.
Fasten a hoist to the rear of the engine. Lift the
rear of the engine and install shims (1) on each
side of the engine between the cylinder block and
oil pan plate.
Install tooling (A) on the flywheel housing. Re-
move bolts (2) that hold the flywheel housing to
the cylinder block.
Remove flywheel housing (3) from the engine.
The weight of the flywheel housing is 85 lb. (39
kg).
INSTALL FLYWHEEL HOUSING
Tools Needed
A
FT121
Lifting Bracket
1
S509
Bolt
1
1.
2.
3.
Clean the old gasket from the surfaces of the
cylinder block and flywheel housing that make
contact with each other. Install a new gasket on
the cylinder block.
Install two ½" - 13 NC guide bolts (1) in the
cylinder block as shown. Install tooling (A) on
the flywheel housing. Fasten a hoist and put the
flywheel housing in position on the guide bolts.
Install all but two bolts in the flywheel housing.
Remove tooling (A) and guide bolts. Install the
other two bolts. Tighten the flywheel housing
bolts in the sequence as shown in illustration.
Cut the bottom of the gasket even with the fly-
wheel housing and cylinder block. Put 5H2471
Gasket Cement on the bottom of the gasket
where the gasket makes contact with the gasket
for the oil pan plate. Remove shims from each
side of the engine. Tighten all of the oil pan bolts.
Install the bolts that hold the oil pan plate to the
flywheel housing.
end by:
a) install electric starting motor
b) install flywheel
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