ENGINE
CYLINDER LINERS
REMOVE CYLINDER LINERS
Tools Needed
5P8665 Cylinder Liner Puller
A
1
1.
2.
3.
Remove the coolant from the cylinder block.
Put covers on journals of crankshaft for pro-
tection from dirt or water.
Remove cylinder liners (1) with tooling (A).
start by:
a) remove pistons
INSTALL CYLINDER LINERS
Tools Needed
A
B
C
2P8260 Cylinder Liner Installation Tool 1
1P5510
Liner Protection Tool
1
8B7548
Puller Crossbar
1
1P2394
Adapter Plate
1
3H465
Plate
2
S1589
Bolt 5/8-11 NC-1.75 in. (44.5
12
mm) long
1S379
Washer (copper)
12
1D4595 Bolt 5/8-11 NC-6.00 in. (152.4
2
mm) long
2S736
Washer
2
1. Clean the cylinder liners (3) and the liner
bores in the cylinder block.
2. Install the cylinder liners in the block with-
out the O-ring seals or filler bands.
3. Check the cylinder liner projection as fol-
lows:
a) Install the S1589 Bolts (2) and 1S379
Washers of tooling (B) on the cylinder
block next to each liner. Tighten the bolts
evenly, in four steps: 10 lb. ft. (14 N·m),
25 lb. ft. (35 N·m), 50 lb. ft. (70 N·m) and
70 lb. ft. (95 N·m).
b) Put adapter plate on top of the liner and
install the remainder of tooling (B).
Tighten the 1D4595 Bolts (1) evenly in
four steps: 5 lb. ft. (7 N·m), 15 lb. ft. (20
N·m), 25 lb. ft. (35 N·m) and 50 lb. ft. (70
N·m).
DISASSEMBLY AND ASSEMBLY
TM 5-3805-263-14&P-2
1-211
