ENGINETM 5-3805-263-14&P-2CYLINDER LINERSc) Check to be sure the distance from thebottom edge of the crossbar to the top ofthe cylinder block is the same on bothsides of the liner.d) Check the cylinder liner projection withtool group (C) at four locations aroundthe liner.e) Liner projection must be .0013 to .0069in. (0.033 to 0.175 mm). Measurementson the same liner must not be different bymore than .002 in. (0.05 mm). Averagemeasurements between liners next toeach other must not be different by morethan .002 in. (0.05 mm).NOTE: If the liner is turned in the bore, it can makea difference in the liner projection.4. If the liner projection is not .0013 to .0069 in.(0.033 to 0.175 mm), check the thickness ofthe following parts: spacer plate, spacer plategasket and cylinder liner flange. The thick-ness of the spacer plate must be .3925 ± .0010in. (9.970 ± 0.025 mm). The thickness of thespacer plate gasket must be .0082 ± .0010 in.(0.208 ± 0.025 mm). The thickness of thecylinder liner flange must be .4048 ± .0008 in.(10.282 ± 0.020 mm).NOTE: If the liner projection changes from point topoint around the liner, turn the liner to a new posi-tion in the bore. If the liner projection is still not tospecifications, move the liner to a different bore.5. When the cylinder projection is correct, put amark on the liner and block so the liner canbe installed in the same position from whichit was removed.NOTE: Cylinder liner projection can be adjusted bythe removal of material from (machining) the con-tact face of the cylinder block with the use of the8S3140 Cylinder Block Counterboring Tool Ar-rangement. Machine to a minimum depth of .030 in.(0.76 mm) and to a maximum depth of .045 in. (1.14mm).Shims are available for the adjustment of the linerprojection. See CYLINDER LINER PROJECTIONin TESTING AND ADJUSTING for the shimthickness and part number.6. Remove tooling (B) and (C). Remove theliner.7. Put liquid soap on bottom liner bore inblock, on grooves in lower liner and on O-ring seals (4). Install O-ring seals on the liner.DISASSEMBLY AND ASSEMBLY8. Put filler band (5) in clean SAE 30 oil for amoment and install on liner. Install cylinderliner immediately in the cylinder block (be-fore expansion of filler band).9. Make sure the mark on liner is in alignmentwith the mark on the block. Use tooling (A)to push the liner into position.10. Do Steps 5 through 9 for the remainder ofthe cylinder liners.end by:a) install pistons1-212
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