TRANSMISSION GEARS

TM-5-3805-263-14P-2 Grader Heavy Road Motorized Type I Nonsectionalized Type II Sectionalized Manual
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POWER TRAIN SPECIFICATIONS TM 5-3805-263-14&P-2 TRANSMISSION GEARS 2P9330 (1) End play for gear . . . . . . . . .002 to .006 in. (0.05 to 0.15 mm) Use the procedure that follow to get end play: 1. Install the cage (with no shims) and tighten bolts to a torque of . . . . . . . . . . . . . . . 15 lb. in. (1.7 N•m) 2 . Turn gear to be sure that the bearings are against their seats. 3. Again tighten bolts to a torque of . . . . 15 lb. in. (1.7 N•m) 4 . Measure distance between the cage and the case. Make a record of this measurement. 5. Install shims (A) of the thickness found in Step 4 plus . . . . . .002 to .006 in. (0.05 to 0.15 mm) ⁽²⁾Torque for bolt . . . . . . . . . . . . 85 ± 5 lb. ft. (115 ± 7 N•m) (3) Thickness of six new plates and six new discs for the No.1 (FORWARD) and No.2 (REVERSE) clutches . . . . 1.680 ± .042 in. (42.67 ± 1.07 mm) Thickness of one new 3P337 Plate . . . . . . . . . . .110 ± .003 in. (2.79 ± 0.08mm) Thickness of one new 3P340 Disc . . . . . . 170 ± .004 in. (4.32 ± 0.10 mm) (4) End play for shafts (FORWARD and REVERSE) . . . . . . . . . . . . .002 to .006 in. (0.05 to 0.15 mm) Use the procedure that follows to get end play: 1. Install the cage (with no shims) and tighten bolts to a torque of . . . . . . . 15 lb. in. (1.7 N•rn) 2. Turn gear to be sure that the bearings are against their seats. 3. Again tighten bolts to a torque of . . . . 15 lb. in. 1.7 N•rn) 4. Measure distance between the cage and the case. Make a record of this measurement. 5. Install shims (B) of the thickness found in Step 4 plus . . . . . . .002 to .006 in. (0.05 to 0.15 mm) (5) Torque for the nut (on both FORWARD and REVERSE shafts) with 2P2506 Anti-Seize Compound on the threads and face of the nut . . . . . . . . . . . . . . . . . . . 80 ± 5 lb. ft. (110 ± 7 N•m) (6) 1S8478 Spring: Length under test force. . . . . . . . . . . . . . . . 2.14 in. (54.4 mm) Test force . . . . . . . . . . . . . . . . 50.2 ± 2.5 lb. (222.9 ± 11.0 N•m) Free length after test . . . . . . . . . . . . . 2.79 in. (70.9 mm) Outside diameter . . . . . . . . . . . . . . . . . . . . . . . .562 in. (14.27 mm) (7) Torque for bolt. . . . . . . . . . . . . . . . 85 ± 5 lb. ft. (115 ± 7 N•m) (8) Torque for the nut with 2P2506 Anti-Seize Compound on the threads and face of the nut. . . . . . . . . . . . . . . . . . . . 170 ± 15 lb. ft. (230 ± 20 N•m) 2-125

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