POWER TRAINDISASSEMBLY AND ASSEMBLYTRANSMISSION GEARSTM 5-3805-263-14&P-231. Install two 3/8”-16 NC forged eyebolts (29)in cover (30). Fasten a hoist to the eyebolts.32. Lift the cover. Install O-ring seal (3 1) on thecover. Put the cover in position on the case.NOTE: The dowel in the idler gear shaft must be inalignment with the groove (slot) in the bottom ofthe cover.33. Install bolts (33) and the lockwashers thathold the cover to the case.34. Install the O-ring seal and retainer (32).Install the bolt that holds the retainer andtighten it to a torque of 85 ± 5 lb. ft. (11.8± 0.7 mkg).NOTE: Do Steps 35 through 38 for each cage.35.36.37.38.39.Lower the temperature of bearing cup (35).Install the bearing cup in cage (34). Installthe O-ring seal on the cage. Remove theplug from the center of the cage.Put the original amount of shims in positionon the cage. Install the cage in the cover.Install the bolts and the lockwashers thathold the cage to the cover and tighten themevenly.Install a 5/8”-11 NC x 6” long bolt (36) inthe directional clutch shaft and through thehole in the cage. Make sure the head of thebolt has a smooth surface. Install tooling(B) as shown.Check the end clearance of each directionalclutch by prying under the input gear with acrowfoot bar. The end clearance must be.002 to .006 in. (0.05 to 0.15 mm). Add orremove shims to get correct end clearance.Remove tooling (B) and the bolt. Install theplugs in the cages.2-115
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