TROUBLESHOOTINGTESTING AND ADJUSTINGTM 5-3805-263-14&P-217. LITTLE OR NO VALVE CLEARANCECauseWorn Valve Seat or Face of ValveCorrectionReconditioning of cylinder head is needed. Make adjustment of valveclearance, See the Subject VALVE CLEARANCE in Testing andAdjusting.18. ENGINE HAS EARLY WEARCauseDirt in Lubrication OilAir Inlet LeaksFuel Leakage Into Lubrication OilCorrectionRemove dirty lubrication oil. Install a new oil filter element. Putclean oil in the engine.Inspect all gaskets and connections. Make repairs if leaks arepresent.This will cause high fuel consumption and low engine oil pressure.Make repairs if leaks are present. Install new parts where needed.19. COOLANT IN LUBRICATION OILCauseFailure of Oil Cooler CoreFailure of Cylinder Head GasketCrack or Defect in Cylinder HeadCrack or Defect in Cylinder BlockFailure of Seals for Cylinder LinersCorrectionInstall a new core for the oil cooler.Install a new cylinder head gasket. Tighten the bolts holding thecylinder head, according to Specifications.Install a new cylinder head.Install a new cylinder block.Make a replacement of the seals.20. TOO MUCH BLACK OR GRAY SMOKECauseNot Enough Air For CombustionBad Fuel Injection Nozzle(s)CorrectionCheck air cleaner for restrictions. Check inlet manifold pressure.Inspect turbocharger for correct operation.Test all nozzles. Install new nozzles if test shows replacement isneeded.Wrong Fuel Injection TimingMake adjustment to timing.1-32
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