TM 5-3805-261-23-1
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0021 00
SEALED CONNECTOR REPAIR
0021 00
1.
Open hinged cover (14) of connector (13) for access to rear of connector.
NOTE
Perform the following steps for each wire of connector.
Tag wires to aid in installation.
2.
Using pin removal tool, position tool over pin (12) and push inward to retract two barbs of pin.
3.
Remove wire (7), with pin (12) and seal (9) attached, from rear of connector (13).
4.
If defective, remove pin (12) and seal (9) from wire (7) by cutting through wire just behind seal.
7
8
9
10
11
13
12
14
397-2415
NOTE
Perform steps 5 through 8 only if pin and seal were removed.
5.
Position new seal (9) on wire (7).
6.
Using wiring stripping tool, strip insulation of wire (7) to expose 1/8 in. (3 mm) length of metal strands (8).
7.
Using crimping tool, securely crimp tabs (11) of pin (12) over metal strands (8) of wire (7).
8.
Slide seal (9) next to pin (12) and crimp tabs (10) of pin over end of seal.
9.
Push pin (12) into rear of connector (13) until fully seated.
10.
Close hinged cover (14) of connector (13).
0021 00-4
