ELECTRICAL SYSTEMSYSTEMS OPERATIONTM 5-3805-263-14&P-2tact across the battery and motor terminals of thesolenoid, and the starter motor begins to turn theflywheel of the engine.When the start switch is opened, current no longerflows through the windings. The spring now pushesthe plunger back to the original position, and, at thesame time, moves the pinion gear away from theflywheel.When two sets of windings in the solenoid are used,they are called the hold-in winding and the pull-inwinding. Both have the same number of turns aroundthe cylinder, but the pull-in winding uses a largerdiameter wire to produce a greater magnetic field.When the start switch is closed. part of the currentflows from the battery through the hold-in winding,and the rest flows through the pull-in windings tomotor terminal. then through the motor to ground.When the solenoid is fully activated (connectionacross battery and motor terminal is complete), cur-rent is shut off through the pull-in windings. Nowonly the smaller hold-in windings are in operation forthe extended period of time it takes to start theengine. The solenoid will now take less current fromthe battery. and heat made by the solenoid will bekept at an acceptable level.Magnetic SwitchA magnetic switch (relay) is used for the startersolenoid circuit. Its operation electrically, is thesame as the solenoid. Its function is to reduce thelow current load on the start switch and controllow current to the starter solenoid.OTHER COMPONENTSCircuit BreakerThe circuit breaker is a safety, switch that opensthe battery circuit if the current in the electricalsystem goes higher than the rating of the circuitbreaker.A heat activated metal disc with a contact pointcompletes the electric circuit through the circuitbreaker. If the current in the electrical system getstoo high. it causes the metal disc to get hot. This heatcauses a distortion of the metal disc which opens thecontacts and breaks the circuit. A circuit breakerthat is open can be reset (an adjustment to make thecircuit complete again) after it becomes cool. Pushthe reset button to close the contacts and reset thecircuit breaker.1-23
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