TM 5-3805-293-23-4
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CLEANING AND INSPECTION
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Clean and inspect all parts IAW Mechanical General Maintenance Instructions (WP 0346).
END OF TASK
ASSEMBLY
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Lubricate all O-rings and seals with O-ring assembly compound before installation.
Steps 1 through 3 install one AWD solenoid. Repeat steps for the other AWD solenoid.
1. Install new O-ring (Figure 13, Item 6), O-ring (Figure 13, Item 5), and O-ring (Figure 13, Item 4) on AWD
solenoid (Figure 13, Item 4).
2. Install AWD solenoid (Figure 13, Item 4) on AWD control manifold (Figure 13, Item 16). Hand tighten only.
3. While holding AWD solenoid cartridge (Figure 13, Item 2), turn nut (Figure 13, Item 3) and tighten AWD
solenoid (Figure 13, Item 4). Torque nut to 26 lb-ft (35 Nm).
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Step 4 installs one pressure sensor. Repeat step for the other pressure sensor.
4. Install new O-ring (Figure 13, Item 15) and pressure sensor (Figure 13, Item 14) on AWD control manifold
(Figure 13, Item 16). Torque nut to 33 4 lb-ft (44 0.5 Nm)
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Steps 5 and 6 install one solenoid control valve. Repeat steps for the other three solenoid
control valves.
5. Install three new O-rings (Figure 13, Item 13), O-rings (Figure 13, Item 12) and O-ring (Figure 13, Item 11) on
solenoid control valve (Figure 13, Item 10).
6. Install solenoid control valve (Figure 13, Item 10), solenoid control valve cartridge (Figure 13, Item 9), and nut
(Figure 13, Item 8) on AWD control manifold (Figure 13, Item 16). While holding solenoid control valve
cartridge, torque nut to 70 lb-in. (8 Nm).
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Step 7 installs one coupler fitting. Repeat step for the other three coupler fittings.
7. Install new O-ring (Figure 13, Item 17) and coupler fitting (Figure 13, Item 1) on AWD control manifold
(Figure 13, Item 16).
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