TM-5-3805-261-20 Grader Heavy Road Motorized (Caterpillar Model 130 G) Manual

Section I. GENERAL INFORMATION.
NOMENCLATURE CROSS REFERENCE
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-3805-261-20_47
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. (cont)
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Figures 1-1 and 1-2).
EQUIPMENT DATA - TM-5-3805-261-20_50
EQUIPMENT DATA. - TM-5-3805-261-20_51
EQUIPMENT DATA. (cont) - TM-5-3805-261-20_52
EQUIPMENT DATA. - TM-5-3805-261-20_53
EQUIPMENT DATA. (cont) - TM-5-3805-261-20_54
EQUIPMENT DATA - TM-5-3805-261-20_55
Hydraulic System. (cont)
EQUIPMENT DATA - TM-5-3805-261-20_57
Earthmoving Equipment Components
Earthmoving Equipment Components.
SAFETY, CARE AND HANDLING
Section III. PRINCIPLES OF OPERATION
Frame, Towing Attachments, Drawbars and Articulation System.
Gages and Indicators (Non-electrical)
ENGINE - TM-5-3805-261-20_64
FUEL SYSTEM - TM-5-3805-261-20_65
Fuel Injector Pump
EXHAUST SYSTEM.
COOLING SYSTEM. (cont)
Hydraulic Oil Cooler
Monitoring System Panel (MS)
ELECTRICAL SYSTEM - TM-5-3805-261-20_71
Sending Units
Sending Units.
Back-up Alarm
TRANSMISSION - TM-5-3805-261-20_75
FINAL DRIVE ASSEMBLY
REAR AXLE/DIFFERENTIAL AND LOCK DIFFERENTIAL
AIR BRAKE SYSTEM - TM-5-3805-261-20_78
STEERING.
FRAME, TOWING ATTACHMENTS, DRAWBARS AND ARTICULATION SYSTEM - TM-5-3805-261-20_80
FRAME, TOWING ATTACHMENTS, DRAWBARS AND ARTICULATION SYSTEM - TM-5-3805-261-20_81
BODY, CAB, HOOD AND HULL.
BODY, CAB, HOOD AND HULL
Heater - TM-5-3805-261-20_84
HYDRAULIC SYSTEM - TM-5-3805-261-20_85
Hydraulic Control Valve
HYDRAULIC SYSTEM.
Dual Crossover Relief Valve
Steering Cylinders - TM-5-3805-261-20_89
Hydraulic Swivel
Air Cleaner Indicator - TM-5-3805-261-20_91
Centershift Indicator
Tandem Housing Dipstick
BLADE SYSTEM
Blade Centershift Cylinder
Blade Tip Cylinder
Blade Float Hydraulic System.
Blade Sideshift Cylinder
SCARIFIER ASSEMBLY
CHAPTER 2 SERVICE UPON RECEIPT
Hydraulic Control Valve Group
INITIAL CHECKOUT AND ADJUSTMENT
GENERAL MAINTENANCE INFORMATION - TM-5-3805-261-20_103
GENERAL MAINTENANCE INFORMATION - TM-5-3805-261-20_104
Disposition of Components and/or Parts
Hydraulic System Maintenance - TM-5-3805-261-20_106
Hydraulic System Maintenance. (cont) - TM-5-3805-261-20_107
Hydraulic System Maintenance - TM-5-3805-261-20_108
Electrical System Components and Wiring
Electrical System Components and Wiring - TM-5-3805-261-20_110
Electrical System Components and Wiring. (cont) - TM-5-3805-261-20_111
Electrical System Components and Wiring - TM-5-3805-261-20_112
Electrical System Components and Wiring. (cont) - TM-5-3805-261-20_113
Electrical System Components and Wiring - TM-5-3805-261-20_114
Electrical System Components and Wiring. (cont) - TM-5-3805-261-20_115
Electrical System Components and Wiring - TM-5-3805-261-20_116
Electrical System Components and Wiring. (cont) - TM-5-3805-261-20_117
Electrical System Components and Wiring - TM-5-3805-261-20_118
CHAPTER 3 MOVEMENT TO A NEW WORK SITE
TRANSPORTATION. (cont.)
CHAPTER 4 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Section II. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
PMCS PROCEDURES.
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES. (cont) - TM-5-3805-261-20_124
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3805-261-20_125
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES. (cont) - TM-5-3805-261-20_126
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3805-261-20_127
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES. (cont) - TM-5-3805-261-20_128
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES. (cont) - TM-5-3805-261-20_129
CHAPTER 5 TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING SYMPTOM INDEX - TM-5-3805-261-20_131
TROUBLESHOOTING SYMPTOM INDEX - TM-5-3805-261-20_132
TROUBLESHOOTING SYMPTOM INDEX (cont.) - TM-5-3805-261-20_133
TROUBLESHOOTING SYMPTOM INDEX (cont.) - TM-5-3805-261-20_134
TROUBLESHOOTING SYMPTOM INDEX (cont.) - TM-5-3805-261-20_135
TROUBLESHOOTING SYMPTOM INDEX (cont.) - TM-5-3805-261-20_136
TROUBLESHOOTING SYMPTOM INDEX (cont.) - TM-5-3805-261-20_137
CHAPTER 6 ENGINE, FUEL, EXHAUST AND COOLING SYSTEM TROUBLESHOOTING AND MAINTENANCE
Section I. ENGINE TROUBLESHOOTING
ENGINE TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont.) - TM-5-3805-261-20_141
ENGINE TROUBLESHOOTING AND MAINTENANCE PROCEDURES.
ENGINE TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont.) - TM-5-3805-261-20_143
ENGINE TROUBLESHOOTING PROCEDURES.
ENGINE TROUBLESHOOTING PROCEDURES. (cont.) - TM-5-3805-261-20_145
ENGINE TROUBLESHOOTING PROCEDURES - TM-5-3805-261-20_146
ENGINE TROUBLESHOOTING PROCEDURES. (cont.) - TM-5-3805-261-20_147
Engine STE/ICE Tests. - TM-5-3805-261-20_148
Engine STE/ICE Tests. (cont)
Engine STE/ICE Tests. - TM-5-3805-261-20_150
TEST 50. ENGINE OIL PRESSURE
TEST 50. ENGINE OIL PRESSURE (cont)
Section II. ENGINE MAINTENANCE
Oil Filter
REMOVAL - TM-5-3805-261-20_155
REMOVAL - TM-5-3805-261-20_156
Oil Level Gage
REMOVAL (cont)]
Oil Filler and Cap
REMOVAL - TM-5-3805-261-20_160
CLEANING - TM-5-3805-261-20_161
Engine Oil Sampling Valve and Line
REMOVAL - TM-5-3805-261-20_163
CLEANING - TM-5-3805-261-20_164
Valve Cover Breather.
REMOVAL - TM-5-3805-261-20_166
CLEANING - TM-5-3805-261-20_167
Turbocharger Oil Lines
REMOVAL - TM-5-3805-261-20_169
REMOVAL (cont) - TM-5-3805-261-20_170
INSTALLATION - TM-5-3805-261-20_171
Section III. FUEL SYSTEM TROUBLESHOOTING
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont)
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES - TM-5-3805-261-20_174
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_175
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_176
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_177
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_178
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_179
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_180
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_181
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_182
FUEL SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_183
FUEL SUPPLY PRESSURE
FUEL SUPPLY PRESSURE (cont.)
FUEL SYSTEM MAINTENANCE PROCEDURES
Injection Lines
REMOVAL - TM-5-3805-261-20_188
REMOVAL (cont.) - TM-5-3805-261-20_189
INSTALLATION - TM-5-3805-261-20_190
BLEEDING - TM-5-3805-261-20_191
BLEEDING (cont)
Air Precleaner
REMOVAL - TM-5-3805-261-20_194
INSTALLATION - TM-5-3805-261-20_195
Primary and Secondary Element.
REMOVAL - TM-5-3805-261-20_197
CLEANING - TM-5-3805-261-20_198
INSTALLATION - TM-5-3805-261-20_199
Air Cleaner Body
REMOVAL - TM-5-3805-261-20_201
INSTALLATION - TM-5-3805-261-20_202
Turbocharger Air Lines
REMOVAL - TM-5-3805-261-20_204
REMOVAL (cont.) - TM-5-3805-261-20_205
INSTALLATION - TM-5-3805-261-20_206
Turbocharger - TM-5-3805-261-20_207
REMOVAL - TM-5-3805-261-20_208
INSTALLATION - TM-5-3805-261-20_209
Turbocharger Exhaust Elbow.
REMOVAL - TM-5-3805-261-20_211
Fuel Tank Hoses, Lines and Fittings.
REMOVAL - TM-5-3805-261-20_213
REMOVAL (cont) - TM-5-3805-261-20_214
REMOVAL (cont) - TM-5-3805-261-20_215
INSTALLATION - TM-5-3805-261-20_216
INSTALLATION (cont) - TM-5-3805-261-20_217
Fuel Tank Cap Assembly.
REMOVAL - TM-5-3805-261-20_219
INSTALLATION - TM-5-3805-261-20_220
Fuel Tank
Fuel Tank (cont)
REMOVAL - TM-5-3805-261-20_223
REMOVAL (cont) - TM-5-3805-261-20_224
REMOVAL (cont) - TM-5-3805-261-20_225
CLEANING - TM-5-3805-261-20_226
INSTALLATION (cont) - TM-5-3805-261-20_227
INSTALLATION (cont) - TM-5-3805-261-20_228
Primary Fuel Filter/Priming Pump and Mounting
REMOVAL - TM-5-3805-261-20_230
REMOVAL (cont) - TM-5-3805-261-20_231
INSTALLATION - TM-5-3805-261-20_232
INSTALLATION (cont)
Secondary Fuel Filter and Mounting
REMOVAL - TM-5-3805-261-20_235
REMOVAL (cont) - TM-5-3805-261-20_236
INSTALLATION - TM-5-3805-261-20_237
INSTALLATION (cont) - TM-5-3805-261-20_238
Ether Starting Aid Cylinder
REMOVAL - TM-5-3805-261-20_240
Ether Starting Aid Assembly
REMOVAL - TM-5-3805-261-20_242
REMOVAL (cont) - TM-5-3805-261-20_243
INSTALLATION - TM-5-3805-261-20_244
Section V. EXHAUST SYSTEM TROUBLESHOOTING
Muffler and Exhaust Pipes - TM-5-3805-261-20_246
Muffler and Exhaust Pipes - TM-5-3805-261-20_247
REMOVAL - TM-5-3805-261-20_248
REMOVAL (cont) - TM-5-3805-261-20_249
INSTALLATION - TM-5-3805-261-20_250
Section VII. COOLING SYSTEM TROUBLESHOOTING
COOLING SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES
COOLING SYSTEM TROUBLESHOOTING AND MAINTENANCE PROCEDURES. (cont) - TM-5-3805-261-20_253
Section VIII. COOLING SYSTEM MAINTENANCE
Radiator and Support.
Radiator and Support
REMOVAL - TM-5-3805-261-20_257
REMOVAL - TM-5-3805-261-20_258
REMOVAL (cont) - TM-5-3805-261-20_259
CLEANING - TM-5-3805-261-20_260
INSTALLATION - TM-5-3805-261-20_261
INSTALLATION - TM-5-3805-261-20_262
Shields, Baffles and Plates
REMOVAL - TM-5-3805-261-20_264
REMOVAL (cont) - TM-5-3805-261-20_265
INSTALLATION - TM-5-3805-261-20_266
INSTALLATION (cont) - TM-5-3805-261-20_267
INSTALLATION (cont) - TM-5-3805-261-20_268
Grille
REMOVAL - TM-5-3805-261-20_270
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_271
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_272
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_273
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_274
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_275
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_276
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_277
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_278
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_279
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_280
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_281
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_282
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_283
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_284
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_285
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_286
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_287
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_288
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_289
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_290
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_291
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_292
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_293
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_294
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_295
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_296
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_297
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_298
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_299
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_300
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_301
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_302
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_303
COOLING SYSTEM MAINTENANCE. (cont) - TM-5-3805-261-20_304
Transmission Oil Pump Pulley
Transmission Oil Pump Pulley.
Radiator Servicing.
DRAINING - TM-5-3805-261-20_308
FLUSHING
FILLING
Side Screen Door Assembly
REMOVAL - TM-5-3805-261-20_312
INSTALLATION - TM-5-3805-261-20_313
CHAPTER 7 ELECTRICAL SYSTEM TROUBLESHOOTING AND MAINTENANCE
Section I. CHARGING SYSTEM TROUBLESHOOTING.
Charging System STE/ICE Test.
TEST 90. ALTERNATOR OUTPUT CURRENT SENSE
Section II. CHARGING SYSTEM MAINTENANCE.
CHARGING SYSTEM MAINTENANCE - TM-5-3805-261-20_324
Delco Remy Alternator - TM-5-3805-261-20_325
Robert Bosch Alternator
Delco Remy Alternator - TM-5-3805-261-20_327
TESTING - TM-5-3805-261-20_328
Alternator Mountings
REMOVAL - TM-5-3805-261-20_330
INSTALLATION - TM-5-3805-261-20_331
Section III. STARTING MOTOR TROUBLESHOOTING.
ENGINE WILL NOT START. (cont)
TEST 89. STARTER MOTOR VOLTAGE
TEST 89. STARTER MOTOR VOLTAGE (cont)
STARTER NEGATIVE CABLE VOLTAGE DROP
STARTER NEGATIVE CABLE VOLTAGE DROP (cont)
STARTER SOLENOID VOLTAGE
STARTER SOLENOID VOLTAGE (cont)
TARTER CURRENT (AVERAGE)
STARTER CURRENT (FIRST PEAK)
STARTER CIRCUIT RESISTANCE
0-45 VOLTS
0-45 VOLTS
0-45 VOLTS (cont)
Negative Voltage Drop
MASTER DISCONNECT SWITCH
STARTER GROUND TO FRAME
Section IV. STARTING MOTOR.
Starting Motor.
REMOVAL - TM-5-3805-261-20_351
INSTALLATION - TM-5-3805-261-20_352
INSTALLATION (cont) - TM-5-3805-261-20_353
Solenoid (Delco-Remy).
REMOVAL - TM-5-3805-261-20_355
INSTALLATION - TM-5-3805-261-20_356
Solenoid (Prestolite)
REMOVAL - TM-5-3805-261-20_358
INSTALLATION - TM-5-3805-261-20_359
TESTING - TM-5-3805-261-20_360
Solenoid (Bosch). - TM-5-3805-261-20_361
REMOVAL - TM-5-3805-261-20_362
Solenoid (Bosch). - TM-5-3805-261-20_363
Section V. STEERING CONTROL CONSOLE TROUBLESHOOTING.
Section VI. STEERING CONTROL CONSOLE MAINTENANCE.
Electrical Monitor System Panel.
REMOVAL - TM-5-3805-261-20_367
INSTALLATION - TM-5-3805-261-20_368
Electrical Monitor System Panel Switches
REMOVAL - TM-5-3805-261-20_370
INSTALLATION - TM-5-3805-261-20_371
Electrical Monitor System Function Lights.
REMOVAL - TM-5-3805-261-20_373
INSTALLATION - TM-5-3805-261-20_374
Electrical Monitor System Fault Light.
REMOVAL - TM-5-3805-261-20_376
INSTALLATION - TM-5-3805-261-20_377
Turn Signal Switch.
REMOVAL - TM-5-3805-261-20_379
Articulation Indicator Light.
REMOVAL - TM-5-3805-261-20_381
INSTALLATION - TM-5-3805-261-20_382
Steering Control Console Cover.
DISASSEMBLY - TM-5-3805-261-20_384
ASSEMBLY - TM-5-3805-261-20_385
Section VII. OPERATORS PANEL CONSOLE TROUBLESHOOTING.
CONSOLE LIGHT DOES NOT OPERATE.
ETHER CONTROL SWITCH DOES NOT OPERATE.
START SWITCH DOES NOT OPERATE
Section VIII. OPERATORS PANEL CONSOLE MAINTENANCE.
Floodlight Switches.
REMOVAL - TM-5-3805-261-20_392
INSTALLATION - TM-5-3805-261-20_393
Ether Control Switch.
REMOVAL - TM-5-3805-261-20_395
INSTALLATION - TM-5-3805-261-20_396
Control Console Light.
REMOVAL - TM-5-3805-261-20_398
INSTALLATION - TM-5-3805-261-20_399
Main Circuit Breaker
REMOVAL - TM-5-3805-261-20_401
Disconnect Switch.
REMOVAL - TM-5-3805-261-20_403
Control Console
REMOVAL - TM-5-3805-261-20_405
INSTALLATION - TM-5-3805-261-20_406
INSTALLATION (cont) - TM-5-3805-261-20_407
Start Switch.
REMOVAL - TM-5-3805-261-20_409
Section IX. MISCELLANEOUS ELECTRICAL TROUBLESHOOTING.
HOURMETER DOES NOT OPERATE. (cont)
Section X. MISCELLANEOUS ELECTRICAL MAINTENANCE
Hourmeter.
REMOVAL - TM-5-3805-261-20_414
Panel Lamps.
REMOVAL - TM-5-3805-261-20_416
INSTALLATION - TM-5-3805-261-20_417
Section XI. CAB SWITCH PANEL TROUBLESHOOTING
CIGAR LIGHTER DOES NOT OPERATE.
Section XII. CAB SWITCH PANEL MAINTENANCE.
Switch Panel and Mounting.
REMOVAL - TM-5-3805-261-20_422
INSTALLATION - TM-5-3805-261-20_423
Section XIII. SUPPLEMENTAL STEERING MAINTENANCE.
Supplemental Steering Dump Valve Switch
REMOVAL - TM-5-3805-261-20_426
ADJUSTMENT - TM-5-3805-261-20_427
Hydraulic Pressure Switch.
REMOVAL - TM-5-3805-261-20_429
Governor Switch.
REMOVAL - TM-5-3805-261-20_431
ADJUSTMENT - TM-5-3805-261-20_432
Electronic Control.
REMOVAL - TM-5-3805-261-20_434
INSTALLATION - TM-5-3805-261-20_435
Magnetic Switch.
REMOVAL - TM-5-3805-261-20_437
INSTALLATION - TM-5-3805-261-20_438
Pump Motor.
REMOVAL - TM-5-3805-261-20_440
INSTALLATION - TM-5-3805-261-20_441
Pump Motor Mounting
REMOVAL - TM-5-3805-261-20_443
INSTALLATION - TM-5-3805-261-20_444
Section XIV. ELECTRICAL SYSTEM TROUBLESHOOTING
Section XV. ELECTRICAL SYSTEM MAINTENANCE.
Blade Float Limit Switch.
REMOVAL - TM-5-3805-261-20_448
INSTALLATION - TM-5-3805-261-20_449
Blade Float Limit Switch Mounting and Linkage.
REMOVAL - TM-5-3805-261-20_451
Section XVI. FUSE BOX TROUBLESHOOTING.
FUSES WILL NOT STAY IN FUSE BOX
Section XVII. FUSE BOX MAINTENANCE.
Flasher Unit
REMOVAL - TM-5-3805-261-20_456
Circuit Breaker.
REMOVAL - TM-5-3805-261-20_458
Main Fuse Box and Mounting.
REMOVAL - TM-5-3805-261-20_460
REMOVAL (cont)
INSTALLATION - TM-5-3805-261-20_462
INSTALLATION - TM-5-3805-261-20_463
INSTALLATION - TM-5-3805-261-20_464
Cab Fuse Box and Cover.
REMOVAL - TM-5-3805-261-20_466
INSTALLATION - TM-5-3805-261-20_467
NATO Slave Receptacle.
REMOVAL - TM-5-3805-261-20_469
INSTALLATION - TM-5-3805-261-20_470
INSTALLATION - TM-5-3805-261-20_471
Section XVIII. DOME LIGHT AND SWITCH TROUBLESHOOTING.
DOME LIGHT WILL NOT OPERATE. (cont)
Section XIX. DOME LIGHT MAINTENANCE.
Dome Light Switch.
REMOVAL - TM-5-3805-261-20_476
INSTALLATION - TM-5-3805-261-20_477
Dimmer Resistor Assembly
REMOVAL - TM-5-3805-261-20_479
Section XX. LIGHT SWITCH AND DIMMER TROUBLESHOOTING.
DIMMER SWITCH DOES NOT OPERATE.
Section XXI. VEHICLE LIGHT SWITCH MAINTENANCE.
Vehicle Light Switch Assembly
REMOVAL - TM-5-3805-261-20_484
Dimmer Switch
REMOVAL - TM-5-3805-261-20_486
INSTALLATION - TM-5-3805-261-20_487
Vehicle Light Switch Assembly Support.
INSTALLATION - TM-5-3805-261-20_489
Magnetic Switch.
REMOVAL - TM-5-3805-261-20_491
INSTALLATION - TM-5-3805-261-20_492
Section XXII. LIGHT SYSTEM TROUBLESHOOTING.
ALL STOP/TAIL, PANEL AND ARTICULATION LIGHTS FAIL TO OPERATE.
TM-5-3805-261-20_495
INDIVIDUAL LIGHT FAILS TO OPERATE.
ALL SIGNAL LIGHTS AND INDICATORS FAIL TO OPERATE. (cont)
TURN SIGNAL LAMPS FAIL TO BLINK
BOTH FLOOD LIGHTS FAIL TO OPERATE. (cont)
BLACKOUT DRIVE LIGHTS FAIL TO OPERATE. (cont)
Section XXIII. LIGHT SYSTEM MAINTENANCE.
Headlights.
REMOVAL - TM-5-3805-261-20_503
TM-5-3805-261-20_504
Front Floodlight.
REMOVAL - TM-5-3805-261-20_506
INSTALLATION - TM-5-3805-261-20_507
Front Blackout Light.
REMOVAL - TM-5-3805-261-20_509
DISASSEMBLY - TM-5-3805-261-20_510
INSTALLATION - TM-5-3805-261-20_511
Cab Signal Lights.
REMOVAL - TM-5-3805-261-20_513
INSTALLATION - TM-5-3805-261-20_514
Vehicle Rear Signal Lights.
REMOVAL - TM-5-3805-261-20_516
REMOVAL (cont) - TM-5-3805-261-20_517
INSTALLATION - TM-5-3805-261-20_518
Blackout Stop and Taillights
REMOVAL - TM-5-3805-261-20_520
DISASSEMBLY - TM-5-3805-261-20_521
INSTALLATION - TM-5-3805-261-20_522
Rear Floodlight
REMOVAL - TM-5-3805-261-20_524
INSTALLATION - TM-5-3805-261-20_525
Dome Light
REMOVAL - TM-5-3805-261-20_527
INSTALLATION - TM-5-3805-261-20_528
Section XXIV. SENDING UNITS AND WARNING SWITCHES TROUBLESHOOTING.
ENGINE OIL PRESSURE SWITCH DOES NOT OPERATE.
FUEL PRESSURE SWITCH DOES NOT OPERATE
HYDRAULIC OIL TEMPERATURE SWITCH DOES NOT OPERATE.
Section XXV. SENDING UNITS AND WARNING SWITCHES MAINTENANCE.
Air Pressure Switch
Air Pressure Switch.
INSTALLATION - TM-5-3805-261-20_536
Engine Oil Pressure and Hourmeter Switches
REMOVAL - TM-5-3805-261-20_538
INSTALLATION - TM-5-3805-261-20_539
Coolant Temperature Switch.
REMOVAL - TM-5-3805-261-20_541
INSTALLATION - TM-5-3805-261-20_542
Fuel Pressure Switch.
REMOVAL - TM-5-3805-261-20_544
Hydraulic Oil Temperature Switch.
REMOVAL - TM-5-3805-261-20_546
INSTALLATION - TM-5-3805-261-20_547
Blackout and Service Stop Light Switches.
REMOVAL - TM-5-3805-261-20_549
INSTALLATION - TM-5-3805-261-20_550
Ether Start Switch.
REMOVAL - TM-5-3805-261-20_552
Section XXVI. HORN AND BACK-UP ALARM TROUBLESHOOTING.
HORN FAILS TO OPERATE.
BACK-UP ALARM FAILS TO OPERATE WITH TRANSMISSION IN REVERSE. (cont)
BACK-UP ALARM FAILS TO OPERATE WITH TRANSMISSION IN REVERSE
Section XXVII. HORN AND BACK-UP ALARM MAINTENANCE
Electrical Monitoring System Alarm.
REMOVAL - TM-5-3805-261-20_559
Horn.
REMOVAL - TM-5-3805-261-20_561
Born Switch.
REMOVAL - TM-5-3805-261-20_563
INSTALLATION - TM-5-3805-261-20_564
Back-up Alarm.
REMOVAL - TM-5-3805-261-20_566
INSTALLATION - TM-5-3805-261-20_567
Back-up Alarm Switch.
REMOVAL - TM-5-3805-261-20_569
DISASSEMBLY - TM-5-3805-261-20_570
INSTALLATION (cont) - TM-5-3805-261-20_571
Section XXVIII. BATTERY TROUBLESHOOTING.
BATTERY CASE CRACKED OR WORN THROUGH
BATTERY VOLTAGE
BATTERY RESISTANCE
BATTERY RESISTANCE CHARGE
Section XXIX. BATTERY MAINTENANCE
Battery Covers.
DISASSEMBLY - TM-5-3805-261-20_579
ASSEMBLY - TM-5-3805-261-20_580
Battery Holddown
REMOVAL - TM-5-3805-261-20_582
INSTALLATION - TM-5-3805-261-20_583
Battery Cables and Batteries.
SERVICING
REMOVAL - TM-5-3805-261-20_586
REMOVAL (cont) - TM-5-3805-261-20_587
CLEANING - TM-5-3805-261-20_588
INSTALLATION - TM-5-3805-261-20_589
INSTALLATION - TM-5-3805-261-20_590
INSTALLATION (cont) - TM-5-3805-261-20_591
Battery Box Group.
REMOVAL - TM-5-3805-261-20_593
INSTALLATION - TM-5-3805-261-20_594
Section XXX. WIRING HARNESS TROUBLESHOOTING
ALTERNATOR GROUND LEAD - TM-5-3805-261-20_596
STARTING MOTOR LEAD - TM-5-3805-261-20_597
SUPPLEMENTAL STEERING GOVERNOR SWITCH AND DUMP VALVE LEAD
REAR DEFROSTER LEAD - TM-5-3805-261-20_599
REAR FLOODLIGHT LEAD - TM-5-3805-261-20_600
DOME LIGHT HARNESS - TM-5-3805-261-20_601
DISCONNECT SWITCH CABLE - TM-5-3805-261-20_602
SUPPLEMENTAL STEERING PUMP POWER LEADS - TM-5-3805-261-20_603
Section XXXI. WIRING HARNESS MAINTENANCE.
General Repair.
ASSEMBLY - TM-5-3805-261-20_606
ASSEMBLY - TM-5-3805-261-20_607
DISASSEMBLY - TM-5-3805-261-20_608
ASSEMBLY - TM-5-3805-261-20_609
ASSEMBLY - TM-5-3805-261-20_610
DISASSEMBLY - TM-5-3805-261-20_611
ASSEMBLY - TM-5-3805-261-20_612
DISASSEMBLY - TM-5-3805-261-20_613
ASSEMBLY - TM-5-3805-261-20_614
ASSEMBLY (cont) - TM-5-3805-261-20_615
DISASSEMBLY - TM-5-3805-261-20_616
ASSEMBLY - TM-5-3805-261-20_617
DISASSEMBLY - TM-5-3805-261-20_618
ASSEMBLY - TM-5-3805-261-20_619
Alternator Ground Lead - TM-5-3805-261-20_620
REMOVAL - TM-5-3805-261-20_621
INSTALLATION - TM-5-3805-261-20_622
Starting Motor Lead - TM-5-3805-261-20_623
REMOVAL - TM-5-3805-261-20_624
INSTALLATION - TM-5-3805-261-20_625
Air Pressure Switch Lead
REMOVAL - TM-5-3805-261-20_627
Electrical Monitoring System Jumper Wire.
REMOVAL - TM-5-3805-261-20_629
Supplemental Steering Dump Valve Wiring Harness
REMOVAL - TM-5-3805-261-20_631
INSTALLATION - TM-5-3805-261-20_632
Supplemental Steering Governor Switch Harness.
REMOVAL - TM-5-3805-261-20_634
INSTALLATION - TM-5-3805-261-20_635
Blade Float Valve Harness.
REMOVAL - TM-5-3805-261-20_637
Front Defroster Lead
REMOVAL - TM-5-3805-261-20_639
Rear Defroster Lead - TM-5-3805-261-20_640
REMOVAL - TM-5-3805-261-20_641
Front Floodlight Lead.
REMOVAL - TM-5-3805-261-20_643
INSTALLATION - TM-5-3805-261-20_644
Rear Floodlight Lead - TM-5-3805-261-20_645
REMOVAL - TM-5-3805-261-20_646
INSTALLATION - TM-5-3805-261-20_647
Cab Signal Light Lead
REMOVAL - TM-5-3805-261-20_649
Dome Light Harness - TM-5-3805-261-20_650
REMOVAL - TM-5-3805-261-20_651
INSTALLATION - TM-5-3805-261-20_652
Dome Light Resistor Wiring Harness
REMOVAL - TM-5-3805-261-20_654
INSTALLATION - TM-5-3805-261-20_655
Horn Wiring Harness
REMOVAL - TM-5-3805-261-20_657
INSTALLATION - TM-5-3805-261-20_658
Disconnect Switch Cable - TM-5-3805-261-20_659
REMOVAL - TM-5-3805-261-20_660
INSTALLATION - TM-5-3805-261-20_661
INSTALLATION - TM-5-3805-261-20_662
Heater Wiring Harness
REMOVAL - TM-5-3805-261-20_664
INSTALLATION - TM-5-3805-261-20_665
Right Hand and Left Hand Blade Float Harnesses.
REMOVAL - TM-5-3805-261-20_667
INSTALLATION - TM-5-3805-261-20_668
Supplemental Steering Pump Power Leads - TM-5-3805-261-20_669
REMOVAL - TM-5-3805-261-20_670
REMOVAL (cont) - TM-5-3805-261-20_671
INSTALLATION - TM-5-3805-261-20_672
INSTALLATION - TM-5-3805-261-20_673
Radio Interference Suppression Maintenance.
REMOVAL - TM-5-3805-261-20_675
REMOVAL (cont) - TM-5-3805-261-20_676
INSTALLATION - TM-5-3805-261-20_677
INSTALLATION - TM-5-3805-261-20_678
CHAPTER 8 TRANSMISSION TROUBLESHOOTING AND MAINTENANCE
Section I. TRANSMISSION TROUBLESHOOTING.
TRANSMISSION DOES NOT OPERATE IN ANY SPEED OR SLIPS IN ALL SPEEDS.
TRANSMISSION DOES NOT SHIFT - TM-5-3805-261-20_682
TRANSMISSION DOES NOT SHIFT - TM-5-3805-261-20_683
TRANSMISSION ENGAGES SUDDENLY (ROUGH SHIFTING)
SLOW SHIFTING
MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION
TRANSMISSION DOES NOT SHIFT OUT OF SPEED WHEN CONTROL LEVER MOVED
TRANSMISSION GETS HOT
Section II. TRANSMISSION MAINTENANCE - TM-5-3805-261-20_689
Transmission Modulation Control
REMOVAL - TM-5-3805-261-20_691
INSTALLATION - TM-5-3805-261-20_692
ADJUSTMENT - TM-5-3805-261-20_693
ADJUSTMENT (cont) - TM-5-3805-261-20_694
Transmission Modulation Control Housing
REMOVAL - TM-5-3805-261-20_696
REMOVAL - TM-5-3805-261-20_697
INSTALLATION - TM-5-3805-261-20_698
INSTALLATION - TM-5-3805-261-20_699
INSTALLATION (cont) - TM-5-3805-261-20_700
Transmission Control - TM-5-3805-261-20_701
ADJUSTMENT - TM-5-3805-261-20_702
ADJUSTMENT - TM-5-3805-261-20_703
ADJUSTMENT (cont) - TM-5-3805-261-20_704
ADJUSTMENT - TM-5-3805-261-20_705
ADJUSTMENT (cont) - TM-5-3805-261-20_706
ADJUSTMENT (cont) - TM-5-3805-261-20_707
Transmission Oil Filter.
REMOVAL - TM-5-3805-261-20_709
INSTALLATION - TM-5-3805-261-20_710
Transmission Oil Filter Base.
DISASSEMBLY - TM-5-3805-261-20_712
INSTALLATION - TM-5-3805-261-20_713
Transmission Oil Sampling Group.
INITIAL SETUP:
DISASSEMBLY - TM-5-3805-261-20_716
INSTALLATION - TM-5-3805-261-20_717
Transmission Oil Filler and Oil Level Gage.
REMOVAL - TM-5-3805-261-20_719
INSTALLATION - TM-5-3805-261-20_720
CHAPTER 9 BRAKE TROUBLESHOOTING AND MAINTENANCE
Section I. BRAKE TROUBLESHOOTING
PARKING BRAKE NOT RELEASING CORRECTLY
SERVICE BRAKES NOT ENGAGING CORRECTLY. (cont)
SERVICE BRAKES DO NOT RELEASE CORRECTLY
DIFFERENTIAL LOCK NOT ENGAGING CORRECTLY
Section II. BRAKE MAINTENANCE
Service Brakes.
ADJUSTMENT - TM-5-3805-261-20_729
ADJUSTMENT (cont.)
Air Compressor
REMOVAL - TM-5-3805-261-20_732
REMOVAL - TM-5-3805-261-20_733
INSTALLATION - TM-5-3805-261-20_734
INSTALLATION - TM-5-3805-261-20_735
INSTALLATION - TM-5-3805-261-20_736
Air Compressor Lines and Fittings.
REMOVAL - TM-5-3805-261-20_738
REMOVAL - TM-5-3805-261-20_739
INSTALLATION - TM-5-3805-261-20_740
INSTALLATION - TM-5-3805-261-20_741
CHAPTER 10 WHEELS AND TIRES TROUBLESHOOTING AND MAINTENANCE
Section I. WHEELS AND TIRES TROUBLESHOOTING.
Section II. WHEELS AND TIRES MAINTENANCE.
Wheels and Tires Removal
REMOVAL - TM-5-3805-261-20_746
CLEANING - TM-5-3805-261-20_747
INSTALLATION - TM-5-3805-261-20_748
CHAPTER 11 STEERING MAINTENANCE
Steering Wheel and Control Pump Assembly.
REMOVAL - TM-5-3805-261-20_751
INSTALLATION - TM-5-3805-261-20_752
Supplemental Steering Pump and Mounting
REMOVAL - TM-5-3805-261-20_754
INSTALLATION - TM-5-3805-261-20_755
Steering Hoses, Lines and Fittings: Steering Valves to Steering Cylinders
REMOVAL - TM-5-3805-261-20_757
REMOVAL (cont) - TM-5-3805-261-20_758
REMOVAL (cont) - TM-5-3805-261-20_759
REMOVAL (cont) - TM-5-3805-261-20_760
INSTALLATION - TM-5-3805-261-20_761
INSTALLATION - TM-5-3805-261-20_762
INSTALLATION - TM-5-3805-261-20_763
INSTALLATION - TM-5-3805-261-20_764
Steering Hoses, Lines and Fittings: Steering Control Pump to Steering Valves.
REMOVAL - TM-5-3805-261-20_766
REMOVAL - TM-5-3805-261-20_767
REMOVAL - TM-5-3805-261-20_768
INSTALLATION - TM-5-3805-261-20_769
INSTALLATION (cont) - TM-5-3805-261-20_770
INSTALLATION (cont) - TM-5-3805-261-20_771
INSTALLATION (cont) - TM-5-3805-261-20_772
Supplemental Steering Hoses, Lines and Fittings.
REMOVAL - TM-5-3805-261-20_774
REMOVAL - TM-5-3805-261-20_775
REMOVAL - TM-5-3805-261-20_776
INSTALLATION - TM-5-3805-261-20_777
INSTALLATION - TM-5-3805-261-20_778
INSTALLATION - TM-5-3805-261-20_779
Supplemental Steering Check Valve
REMOVAL - TM-5-3805-261-20_781
INSTALLATION - TM-5-3805-261-20_782
Steering Valve.
REMOVAL - TM-5-3805-261-20_784
REMOVAL - TM-5-3805-261-20_785
INSTALLATION - TM-5-3805-261-20_786
INSTALLATION - TM-5-3805-261-20_787
INSTALLATION - TM-5-3805-261-20_788
Combination Valve.
REMOVAL - TM-5-3805-261-20_790
REMOVAL - TM-5-3805-261-20_791
REMOVAL - TM-5-3805-261-20_792
REMOVAL - TM-5-3805-261-20_793
INSTALLATION (cont. ) - TM-5-3805-261-20_794
INSTALLATION (cont. ) - TM-5-3805-261-20_795
CHAPTER 12 FRAME AND TOWING MAINTENANCE
FRAME AND TOWING MAINTENANCE PROCEDURES
Steps
REMOVAL - TM-5-3805-261-20_799
INSTALLATION - TM-5-3805-261-20_800
Frame Covers
REMOVAL - TM-5-3805-261-20_802
REMOVAL (cont) - TM-5-3805-261-20_803
INSTALLATION - TM-5-3805-261-20_804
Front Tow Hook
REMOVAL - TM-5-3805-261-20_806
INSTALLATION - TM-5-3805-261-20_807
CHAPTER 13 BODY, CAB, HOOD AND HULL TROUBLESHOOTING AND MAINTENANCE
Section I. BODY, CAB, HOOD AND HULL TROUBLESHOOTING.
DEFECTIVE WINDOW SEALS.
Section II. BODY, CAB, HOOD AND HULL MAINTENANCE.
Engine Hood Assembly
REMOVAL - TM-5-3805-261-20_813
INSTALLATION - TM-5-3805-261-20_814
Engine Compartment Side Panels and Doors
REMOVAL/RIGHT SIDE - TM-5-3805-261-20_816
REMOVAL/RIGHT SIDE - TM-5-3805-261-20_817
REMOVAL/LEFT SIDE - TM-5-3805-261-20_818
REMOVAL/LEFT SIDE - TM-5-3805-261-20_819
REMOVAL/LEFT SIDE - TM-5-3805-261-20_820
INSTALLATION/LEFT SIDE - TM-5-3805-261-20_821
INSTALLATION/LEFT SIDE - TM-5-3805-261-20_822
INSTALLATION/RIGHT SIDE - TM-5-3805-261-20_823
INSTALLATION/RIGHT SIDE - TM-5-3805-261-20_824
Dash Plate
REMOVAL - TM-5-3805-261-20_826
INSTALLATION - TM-5-3805-261-20_827
ROPS Accessories.
REMOVAL - TM-5-3805-261-20_829
INSTALLATION - TM-5-3805-261-20_830
Lower Front Windshields
REMOVAL - TM-5-3805-261-20_832
DISASSEMBLY - TM-5-3805-261-20_833
DISASSEMBLY - TM-5-3805-261-20_834
ASSEMBLY - TM-5-3805-261-20_835
INSTALLATION - TM-5-3805-261-20_836
INSTALLATION (cont) - TM-5-3805-261-20_837
Cab Window Panels
REMOVAL - TM-5-3805-261-20_839
INSTALLATION - TM-5-3805-261-20_840
INSTALLATION - TM-5-3805-261-20_841
Cab Doors and Latch Assemblies.
REMOVAL - TM-5-3805-261-20_843
REMOVAL - TM-5-3805-261-20_844
REMOVAL - TM-5-3805-261-20_845
REMOVAL - TM-5-3805-261-20_846
INSTALLATION - TM-5-3805-261-20_847
INSTALLATION - TM-5-3805-261-20_848
INSTALLATION - TM-5-3805-261-20_849
ADJUSTMENT - TM-5-3805-261-20_850
Cab Storage Compartment
REMOVAL - TM-5-3805-261-20_852
REMOVAL (cont) - TM-5-3805-261-20_853
INSTALLATION - TM-5-3805-261-20_854
Cab Sound Suppression Panels (Lower Front and Rear).Cab Sound Suppression Panels (Lower Front and Rear).
REMOVAL - TM-5-3805-261-20_856
INSTALLATION - TM-5-3805-261-20_857
Cab Sound Suppression Panel (Ceiling)
REMOVAL - TM-5-3805-261-20_859
Cab Sound Suppression Panel (Rear).
INSTALLATION - TM-5-3805-261-20_861
Operators Panel Console.
REMOVAL - TM-5-3805-261-20_863
REMOVAL - TM-5-3805-261-20_864
INSTALLATION - TM-5-3805-261-20_865
INSTALLATION - TM-5-3805-261-20_866
INSTALLATION - TM-5-3805-261-20_867
Cab Insulation and Mounting
REMOVAL - TM-5-3805-261-20_869
INSTALLATION - TM-5-3805-261-20_870
Gage Panel Vandalism Guard.
REMOVAL - TM-5-3805-261-20_872
INSTALLATION - TM-5-3805-261-20_873
Steering Console Hood and Panel Support.
REMOVAL - TM-5-3805-261-20_875
INSTALLATION - TM-5-3805-261-20_876
Steering Console Support.
REMOVAL - TM-5-3805-261-20_878
REMOVAL - TM-5-3805-261-20_879
INSTALLATION - TM-5-3805-261-20_880
INSTALLATION - TM-5-3805-261-20_881
INSTALLATION - TM-5-3805-261-20_882
Hydraulic Drive Protection Cover.
REMOVAL - TM-5-3805-261-20_884
INSTALLATION - TM-5-3805-261-20_885
Seat - TM-5-3805-261-20_886
REMOVAL - TM-5-3805-261-20_887
INSTALLATION - TM-5-3805-261-20_888
Seat Belt.
INSTALLATION - TM-5-3805-261-20_890
Tool Box
REMOVAL - TM-5-3805-261-20_892
Scarifier Shanks Stowage Rack.
REMOVAL - TM-5-3805-261-20_894
Rear Bumper.
REMOVAL - TM-5-3805-261-20_896
INSTALLATION - TM-5-3805-261-20_897
CHAPTER 14 BODY, CHASSIS AND HULL ACCESSORY ITEMS TROUBLESHOOTING AND MAINTENANCE
Section I. BODY, CHASSIS AND HULL ACCESSORY ITEMS TROUBLESHOOTING
ONE OR MORE WINDSHIELD WIPERS FAIL TO OPERATE
FRONT OR REAR WINDOW DEFROSTER DOES NOT OPERATE. (cont)
BOTH HEATER FANS FAIL TO OPERATE.
Section II. BODY, CHASSIS AND HULL ACCESSORY ITEMS MAINTENANCE.
Front Wiper (Lower)
REMOVAL - TM-5-3805-261-20_905
REMOVAL - TM-5-3805-261-20_906
DISASSEMBLY - TM-5-3805-261-20_907
INSTALLATION - TM-5-3805-261-20_908
INSTALLATION - TM-5-3805-261-20_909
INSTALLATION - TM-5-3805-261-20_910
Front Wiper (Upper).
REMOVAL - TM-5-3805-261-20_912
DISASSEMBLY - TM-5-3805-261-20_913
ASSEMBLY - TM-5-3805-261-20_914
INSTALLATION - TM-5-3805-261-20_915
Rear Wiper
REMOVAL - TM-5-3805-261-20_917
REMOVAL - TM-5-3805-261-20_918
INSTALLATION (cont) - TM-5-3805-261-20_919
Windshield Washer.
REMOVAL - TM-5-3805-261-20_921
INSTALLATION - TM-5-3805-261-20_922
INSTALLATION - TM-5-3805-261-20_923
Front and Rear Defroster Fans and Mounting.
REMOVAL - TM-5-3805-261-20_925
DISASSEMBLY - TM-5-3805-261-20_926
DISASSEMBLY (cont)
ASSEMBLY - TM-5-3805-261-20_928
INSTALLATION - TM-5-3805-261-20_929
Heater.
REMOVAL - TM-5-3805-261-20_931
DISASSEMBLY - TM-5-3805-261-20_932
DISASSEMBLY - TM-5-3805-261-20_933
ASSEMBLY - TM-5-3805-261-20_934
ASSEMBLY (cont) - TM-5-3805-261-20_935
INSTALLATION (cont) - TM-5-3805-261-20_936
Inside Rearview Mirror
REMOVAL - TM-5-3805-261-20_938
Outside Rearview Mirrors.
REMOVAL - TM-5-3805-261-20_940
INSTALLATION - TM-5-3805-261-20_941
Data Plates
REMOVAL - TM-5-3805-261-20_943
REMOVAL - TM-5-3805-261-20_944
REMOVAL - TM-5-3805-261-20_945
REMOVAL - TM-5-3805-261-20_946
REMOVAL (cont) - TM-5-3805-261-20_947
INSTALLATION - TM-5-3805-261-20_948
INSTALLATION - TM-5-3805-261-20_949
INSTALLATION - TM-5-3805-261-20_950
INSTALLATION - TM-5-3805-261-20_951
INSTALLATION - TM-5-3805-261-20_952
CHAPTER 15 HYDRAULIC SYSTEM TROUBLESHOOTING AND MAINTENANCE
Section I. HYDRAULIC SYSTEM TROUBLESHOOTING.
CIRCLE DRIVE OPERATES SLOWLY OR FAILS TO OPERATE.
BLADE LIFT FAILS TO OPERATE.
BLADE TIP FAILS TO OPERATE
Section II. HYDRAULIC SYSTEM MAINTENANCE.
Circle Drive Motor Assembly.
REMOVAL - TM-5-3805-261-20_961
INSTALLATION (cont) - TM-5-3805-261-20_962
Blade Float Pilot Valve.
REMOVAL - TM-5-3805-261-20_964
INSTALLATION (cont) - TM-5-3805-261-20_965
INSTALLATION (cont) - TM-5-3805-261-20_966
Blade Float Check Valve - TM-5-3805-261-20_967
REMOVAL - TM-5-3805-261-20_968
INSTALLATION - TM-5-3805-261-20_969
Hydraulic Pump Relief Valve Assembly and Mounting
REMOVAL - TM-5-3805-261-20_971
INSTALLATION - TM-5-3805-261-20_972
Circle Drive Check Valve.
REMOVAL - TM-5-3805-261-20_974
INSTALLATION (cont) - TM-5-3805-261-20_975
INSTALLATION (cont) - TM-5-3805-261-20_976
Leaning Wheel Check Valve.
REMOVAL - TM-5-3805-261-20_978
INSTALLATION - TM-5-3805-261-20_979
INSTALLATION (cont) - TM-5-3805-261-20_980
Sideshift Check and Relief Valves.
REMOVAL - TM-5-3805-261-20_982
INSTALLATION - TM-5-3805-261-20_983
INSTALLATION (cont.) - TM-5-3805-261-20_984
Blade Tip Check and Relief Valve.
REMOVAL - TM-5-3805-261-20_986
INSTALLATION (cont.) - TM-5-3805-261-20_987
INSTALLATION (cont.) - TM-5-3805-261-20_988
Scarifier Check and Relief Valve
REMOVAL - TM-5-3805-261-20_990
INSTALLATION - TM-5-3805-261-20_991
INSTALLATION - TM-5-3805-261-20_992
INSTALLATION - TM-5-3805-261-20_993
Centershift Check Valve.
REMOVAL - TM-5-3805-261-20_995
INSTALLATION - TM-5-3805-261-20_996
INSTALLATION - TM-5-3805-261-20_997
Right Blade Lift Check Valve.
REMOVAL - TM-5-3805-261-20_999
Right Blade Lift Check Valve
INSTALLATION - TM-5-3805-261-20_1001
Articulation Check Valve
REMOVAL - TM-5-3805-261-20_1003
INSTALLATION - TM-5-3805-261-20_1004
Left Blade Lift Check and Relief Valve
TM-5-3805-261-20_1006
REMOVAL - TM-5-3805-261-20_1007
INSTALLATION - TM-5-3805-261-20_1008
INSTALLATION (cont) - TM-5-3805-261-20_1009
TM-5-3805-261-20_1010
REMOVAL - TM-5-3805-261-20_1011
REMOVAL (cont) - TM-5-3805-261-20_1012
REMOVAL (cont) - TM-5-3805-261-20_1013
REMOVAL (cont) - TM-5-3805-261-20_1014
CLEANING - TM-5-3805-261-20_1015
INSTALLATION - TM-5-3805-261-20_1016
INSTALLATION (cont) - TM-5-3805-261-20_1017
INSTALLATION (cont) - TM-5-3805-261-20_1018
INSTALLATION (cont) - TM-5-3805-261-20_1019
INSTALLATION (cont) - TM-5-3805-261-20_1020
INSTALLATION (cont) - TM-5-3805-261-20_1021
Hydraulic Control Linkages
REMOVAL - TM-5-3805-261-20_1023
INSTALLATION - TM-5-3805-261-20_1024
Hydraulic Control Levers
REMOVAL - TM-5-3805-261-20_1026
REMOVAL - TM-5-3805-261-20_1027
REMOVAL - TM-5-3805-261-20_1028
REMOVAL - TM-5-3805-261-20_1029
REMOVAL (cont) - TM-5-3805-261-20_1030
INSTALLATION - TM-5-3805-261-20_1031
INSTALLATION (cont) - TM-5-3805-261-20_1032
INSTALLATION (cont) - TM-5-3805-261-20_1033
INSTALLATION (cont) - TM-5-3805-261-20_1034
INSTALLATION (cont) - TM-5-3805-261-20_1035
Hydraulic Pump Assembly, Junction Block and Steering Control Valve Lines
REMOVAL - TM-5-3805-261-20_1038
REMOVAL - TM-5-3805-261-20_1039
REMOVAL (cont) - TM-5-3805-261-20_1040
REMOVAL (cont) - TM-5-3805-261-20_1041
REMOVAL (cont) - TM-5-3805-261-20_1042
INSTALLATION - TM-5-3805-261-20_1043
INSTALLATION (cont) - TM-5-3805-261-20_1044
INSTALLATION (cont) - TM-5-3805-261-20_1045
INSTALLATION (cont) - TM-5-3805-261-20_1046
Blade Float Lines, Fittings and Hoses
REMOVAL - TM-5-3805-261-20_1048
REMOVAL - TM-5-3805-261-20_1049
INSTALLATION - TM-5-3805-261-20_1050
INSTALLATION - TM-5-3805-261-20_1051
Blade Lift Lines, Fittings and Hoses
REMOVAL - TM-5-3805-261-20_1053
REMOVAL (cont) - TM-5-3805-261-20_1054
REMOVAL (cont) - TM-5-3805-261-20_1055
REMOVAL (cont) - TM-5-3805-261-20_1056
INSTALLATION - TM-5-3805-261-20_1057
INSTALLATION (cont) - TM-5-3805-261-20_1058
INSTALLATION (cont) - TM-5-3805-261-20_1059
INSTALLATION (cont) - TM-5-3805-261-20_1060
INSTALLATION (cont) - TM-5-3805-261-20_1061
Blade Tip Lines, Fittings and Hoses
REMOVAL - TM-5-3805-261-20_1063
REMOVAL (cont) - TM-5-3805-261-20_1064
REMOVAL - TM-5-3805-261-20_1065
REMOVAL - TM-5-3805-261-20_1066
REMOVAL (cont) - TM-5-3805-261-20_1067
INSTALLATION (cont) - TM-5-3805-261-20_1068
INSTALLATION - TM-5-3805-261-20_1069
INSTALLATION (cont) - TM-5-3805-261-20_1070
INSTALLATION (cont) - TM-5-3805-261-20_1071
Leaning Wheel Hoses and Fittings
REMOVAL - TM-5-3805-261-20_1073
REMOVAL - TM-5-3805-261-20_1074
REMOVAL - TM-5-3805-261-20_1075
INSTALLATION - TM-5-3805-261-20_1076
INSTALLATION - TM-5-3805-261-20_1077
INSTALLATION - TM-5-3805-261-20_1078
Circle Drive Motor Hoses and Fittings
REMOVAL - TM-5-3805-261-20_1080
REMOVAL - TM-5-3805-261-20_1081
REMOVAL (cont) - TM-5-3805-261-20_1082
INSTALLATION - TM-5-3805-261-20_1083
INSTALLATION - TM-5-3805-261-20_1084
Centershift Lines, Fittings and Hoses
REMOVAL - TM-5-3805-261-20_1086
REMOVAL - TM-5-3805-261-20_1087
REMOVAL - TM-5-3805-261-20_1088
INSTALLATION - TM-5-3805-261-20_1089
INSTALLATION (cont) - TM-5-3805-261-20_1090
INSTALLATION (cont) - TM-5-3805-261-20_1091
Articulation Lines, Fittings and Hoses
REMOVAL - TM-5-3805-261-20_1093
REMOVAL (cont) - TM-5-3805-261-20_1094
REMOVAL (cont) - TM-5-3805-261-20_1095
INSTALLATION - TM-5-3805-261-20_1096
INSTALLATION (cont) - TM-5-3805-261-20_1097
INSTALLATION (cont) - TM-5-3805-261-20_1098
Sideshift Lines.
REMOVAL - TM-5-3805-261-20_1100
REMOVAL (cont) - TM-5-3805-261-20_1101
REMOVAL (cont) - TM-5-3805-261-20_1102
REMOVAL (cont) - TM-5-3805-261-20_1103
INSTALLATION
INSTALLATION (cont) - TM-5-3805-261-20_1105
INSTALLATION (cont) - TM-5-3805-261-20_1106
Scarifier Lines, Fittings and Hoses
REMOVAL - TM-5-3805-261-20_1108
REMOVAL - TM-5-3805-261-20_1109
INSTALLATION - TM-5-3805-261-20_1110
INSTALLATION - TM-5-3805-261-20_1111
Hydraulic Oil Cooler
REMOVAL - TM-5-3805-261-20_1113
REMOVAL (cont) - TM-5-3805-261-20_1114
INSTALLATION - TM-5-3805-261-20_1115
Hydraulic Tank Filters
REMOVAL - TM-5-3805-261-20_1117
REMOVAL (cont) - TM-5-3805-261-20_1118
INSTALLATION (cont) - TM-5-3805-261-20_1119
CHAPTER 16 GAGES AND INDICATORS (NON-ELECTRICAL) TROUBLESHOOTING AND MAINTENANCE
Section I. GAGES AND INDICATORS (NON-ELECTRICAL) TROUBLESHOOTING
AIR PRESSURE GAGES FAIL TO OPERATE
Section II. GAGES AND INDICATORS (NON-ELECTRICAL) MAINTENANCE
Air Cleaner Indicator - TM-5-3805-261-20_1124
REMOVAL - TM-5-3805-261-20_1125
Air Pressure Gages
REMOVAL - TM-5-3805-261-20_1127
INSTALLATION - TM-5-3805-261-20_1128
Articulation Indicator Mechanism
REMOVAL - TM-5-3805-261-20_1130
REMOVAL (cont.) - TM-5-3805-261-20_1131
INSTALLATION - TM-5-3805-261-20_1132
INSTALLATION (cont.) - TM-5-3805-261-20_1133
INSTALLATION (cont.) - TM-5-3805-261-20_1134
Instrument Panel
REMOVAL - TM-5-3805-261-20_1136
CHAPTER 17 EARTHMOVING EQUIPMENT TROUBLESHOOTING AND MAINTENANCE
Section I. BLADE TROUBLESHOOTING
BLADE TROUBLESHOOTING AND MAINTENANCE PROCEDURES
BLADE MAINTENANCE PROCEDURES
Centershift Lock Assembly
REMOVAL - TM-5-3805-261-20_1142
REMOVAL - TM-5-3805-261-20_1143
INSTALLATION - TM-5-3805-261-20_1144
INSTALLATION - TM-5-3805-261-20_1145
Centershift Lock Control Valve Assembly.
REMOVAL - TM-5-3805-261-20_1147
INSTALLATION - TM-5-3805-261-20_1148
Centershift Lock and Lock Valve Lines and Fittings
REMOVAL - TM-5-3805-261-20_1150
REMOVAL - TM-5-3805-261-20_1151
REMOVAL (cont.) - TM-5-3805-261-20_1152
INSTALLATION - TM-5-3805-261-20_1153
INSTALLATION (cont.) - TM-5-3805-261-20_1154
Circle Drive Swivel Assembly.
REMOVAL - TM-5-3805-261-20_1156
REMOVAL (cont.) - TM-5-3805-261-20_1157
REMOVAL (cont.) - TM-5-3805-261-20_1158
INSTALLATION - TM-5-3805-261-20_1159
INSTALLATION (cont.) - TM-5-3805-261-20_1160
INSTALLATION (cont.) - TM-5-3805-261-20_1161
Section III. SCARIFIER ASSEMBLY TROUBLESHOOTING
SCARIFIER ASSEMBLY TROUBLESHOOTING AND MAINTENANCE PROCEDURES
SCARIFIER ASSEMBLY MAINTENANCE PROCEDURES
Scarifier Assembly - TM-5-3805-261-20_1165
REMOVAL - TM-5-3805-261-20_1166
REMOVAL (cont) - TM-5-3805-261-20_1167
REMOVAL (cont) - TM-5-3805-261-20_1168
REMOVAL (cont) - TM-5-3805-261-20_1169
INSTALLATION (cont.) - TM-5-3805-261-20_1170
INSTALLATION (cont.) - TM-5-3805-261-20_1171
INSTALLATION (cont.) - TM-5-3805-261-20_1172
INSTALLATION (cont.) - TM-5-3805-261-20_1173
Scarifier Shanks and Teeth
REMOVAL - TM-5-3805-261-20_1175
INSTALLATION - TM-5-3805-261-20_1176
Scarifier Actuating Assembly.
REMOVAL - TM-5-3805-261-20_1178
REMOVAL - TM-5-3805-261-20_1179
REMOVAL (cont.) - TM-5-3805-261-20_1180
REMOVAL - TM-5-3805-261-20_1181
INSTALLATION - TM-5-3805-261-20_1182
INSTALLATION - TM-5-3805-261-20_1183
INSTALLATION (cont.) - TM-5-3805-261-20_1184
INSTALLATION (cont.) - TM-5-3805-261-20_1185
APPENDIX A REFERENCES - TM-5-3805-261-20_1186
APPENDIX B MAINTENANCE ALLOCATION CHART
APPENDIX B
APPENDIX B (cont)
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1192
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1193
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1194
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1195
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1196
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1197
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1198
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV - TM-5-3805-261-20_1199
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
APPENDIX C EXPENDABLE SUPPLIES AND MATERIALS - TM-5-3805-261-20_1201
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST. (cont.) - TM-5-3805-261-20_1203
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST. (cont.) - TM-5-3805-261-20_1204
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST. (cont.) - TM-5-3805-261-20_1205
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST. (cont.) - TM-5-3805-261-20_1206
ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-5-3805-261-20_1207
APPENDIX E TORQUE LIMITS - TM-5-3805-261-20_1208
APPENDIX E. (cont.)
TORQUE LIMITS FOR FLARED AND PREFORMED FITTINGS
TORQUE LIMITS FOR FLARELESS FITTINGS - TM-5-3805-261-20_1211
TORQUE LIMITS FOR PIPE FITTINGS - TM-5-3805-261-20_1212
APPENDIX F SCHEMATIC DIAGRAMS
Overall Electrical Schematic
Overall Electrical Schematic. (cont) - TM-5-3805-261-20_1215
Overall Electrical Schematic. (cont)
Overall Electrical Schematic. (cont) - TM-5-3805-261-20_1217
Fuse and Switch Logic Schematic
Fuse and Switch Logic Schematic. (cont)
Overall Hydraulic Schematic
Overall Hydraulic Schematic. (cont) - TM-5-3805-261-20_1221
Overall Hydraulic Schematic. (cont) - TM-5-3805-261-20_1222
Overall Hydraulic Schematic. (cont) - TM-5-3805-261-20_1223
Overall Hydraulic Schematic. (cont) - TM-5-3805-261-20_1224
Steering System Schematic.
Air System Schematic
Electrical Schematic - TM-5-3805-261-20_1227
Hydraulic Schematic (Non-actuated)
Hydraulic Schematic (Actuated)
Charging System Schematic
Cooling System Schematic
Fuel System Schematic
Lubrication System Schematic
Transmission Hydraulic Schematic
Transmission Control Valves Schematic

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