c) Check to be sure the distance from the
bottom edge of the crossbar to the top of
the cylinder block is the same on both
sides of the liner.
d) Check the cylinder liner projection with
tool group (C) at four locations around
e) Liner projection must be .0013 to .0069
in. (0.033 to 0.175 mm). Measurements
on the same liner must not be different by
more than .002 in. (0.05 mm). Average
measurements between liners next to
each other must not be different by more
than .002 in. (0.05 mm).
NOTE: If the liner is turned in the bore, it can make
a difference in the liner projection.
4. If the liner projection is not .0013 to .0069 in.
(0.033 to 0.175 mm), check the thickness of
the following parts: spacer plate, spacer plate
gasket and cylinder liner flange. The thick-
ness of the spacer plate must be .3925 ± .0010
in. (9.970 ± 0.025 mm). The thickness of the
spacer plate gasket must be .0082 ± .0010 in.
(0.208 ± 0.025 mm). The thickness of the
cylinder liner flange must be .4048 ± .0008 in.
(10.282 ± 0.020 mm).
NOTE: If the liner projection changes from point to
point around the liner, turn the liner to a new posi-
tion in the bore. If the liner projection is still not to
specifications, move the liner to a different bore.
5. When the cylinder projection is correct, put a
mark on the liner and block so the liner can
be installed in the same position from which
it was removed.
NOTE: Cylinder liner projection can be adjusted by
the removal of material from (machining) the con-
tact face of the cylinder block with the use of the
8S3140 Cylinder Block Counterboring Tool Ar-
rangement. Machine to a minimum depth of .030 in.
(0.76 mm) and to a maximum depth of .045 in. (1.14
Shims are available for the adjustment of the liner
projection. See CYLINDER LINER PROJECTION
in TESTING AND ADJUSTING for the shim
thickness and part number.
6. Remove tooling (B) and (C). Remove the
7. Put liquid soap on bottom liner bore in
block, on grooves in lower liner and on O-
ring seals (4). Install O-ring seals on the liner.
DISASSEMBLY AND ASSEMBLY
8. Put filler band (5) in clean SAE 30 oil for a
moment and install on liner. Install cylinder
liner immediately in the cylinder block (be-
fore expansion of filler band).
9. Make sure the mark on liner is in alignment
with the mark on the block. Use tooling (A)
to push the liner into position.
10. Do Steps 5 through 9 for the remainder of
the cylinder liners.
a) install pistons